So I haven't really done any cabinetry work, think the most I've done is make a sealed box out of MDF at some point.
So the basic drawer system is done and needed to make sure that it didn't move around and held down firmly and wont decapitate anyone's head off in any unforeseen circumstances.
Found some strap tie downs that was rated at 500lbs and in a khaki color that kinda keeps the color in the same family and wont look out of place I thought.
That worked great for holding the rear portion of the drawer system in place. For the front portion the strap tie down was a little awkward to handle with the angles that they were in.
The tie down straps were also 12ft long and really long for my application so I trimmed the excess and used the straps to adapt to a turn buckle to them.
Adapted the straps to the turnbuckles by stitching the ends. Did one end did a test fit and cut the straps to length and stitched the other end. The turn buckles are rated at 128lbs each so should be good for this application. In conjunction with the rear straps I don't foresee this going anywhere. But no real world testing so do this at your own risk.
With everything strapped down I moved on to work on the side flaps to complete the structure.
Used a tool called the perfect butt, don't google that at work. With some cardboard, tape, straight edge, pencil and the tool I was able to get the profile lines of the flaps and front drawer trim transferred to wood and got the handles shaped.
With all the structural stuff out of the way I moved on to carpeting the interior to give it a more OEM appearance. Ozite/SuperFlex carpet have excellent properties and makes it ideal for automotive use.
Some of the properties are:
- Non-woven fabric will not fray or unravel
- Excellent colorfastness and UV protection
- High heat resistance
- Exceptionally plush, uniform appearance
- Cuts easily into any chape
- Resists stains, mold and mildew
- High resistance to gas, oil and salt
So I ordered a couple of samples and picked a color that blends in but also one that would also hide some of the scuffs, dirt etc from daily use. Got the roll of carpet in and proceeded to wrap all the parts that needed it. I bought a cheap pain gun and shot DAP contact cement through it to adhere the carpet to the wood.
Carpeted and assembled.
The side flaps were still not attached to the boxes but was a snug fit so it stayed in place for pictures. I ordered a couple of hinges to see what would work and once I found one I liked and attached them.
Drawer system is complete for now. Pretty happy with how it turned out.
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