Wednesday, May 18, 2016

C300 Facelift Steering Wheel Swap DIY

This DIY is for those that have a 2008-2011 Mercedes C300 and they want the look of the steering wheel from a 2012-2014 C250/C300 facelift model.

I have a 2009 Mercedes C300 Sport.  I bought a red stitching steering wheel off ebay for $220 shipped.  I got the air bag for it as well off ebay for $250 shipped.  Total cost, $470.

Make sure you get the right air bag, it's very easy to get the wrong airbag, so refer to this thread for details on what steering wheel and air bag to get: http://mbworld.org/forums/c-class-w204/541142-diy-fl-steering-wheel-swap.html

Here's my original steering wheel:



Here's the new steering wheel I got:


To remove the old steering wheel, you can follow the original DIY instructions.   But here's what I did:

1) Disconnect your battery (negative side and make sure it sets aside and can't make contact)
2) Loosen up the two torx screw in the back of the old steering wheel with a T30 torx bit
3) Remove the airbag, it should just pop off after you remove the screws.
4) Then, using a big ratchet or torque wrench, remove the center bolt (I used a 10mm Hex bit that attaches to my ratchet).  You definitely need a lot of leverage, so make sure you have something strong and make sure to not strip that center screw.
5) Take note of where your wheel aligns, make sure to take a picture of it.  Mine doesn't line up perfectly and there's a reason for that.  I messed up the first time around trying to line everything up perfectly, turns out, there was a reason for the offset because my steering wheel was crooked.  I had to pop it off and match it to what the alignment was with the old steering wheel.

Notice how the tick marks don't line up perfectly, it's like that for a reason.


6)  I tried installing the new steering wheel and airbag on hoping that everything will just work.  Needless to say, it didn't work at all, nothing worked.  Buttons, horn, paddle shifter, nothing worked.  So I then realized I have to do a chip swap.  So on with the fun!

*Please note that the chip swap is not a requirement on some models.  On cars like mines, it is required though.

7) The chip swap wasn't too bad, there's just not a lot of information on how to exactly do it, so I am here to help.  The first thing you need to do is take your old air bag, flip it over and remove the 4 screws with a T30 torx bit.

Only remove the four big screws, you don't have to remove the little ones.


8) After you remove the 4 screws, the pressure plate will come off.  Flip it over and you'll see the box that houses the control chip.

There's a bunch of clips that holds the cap on, so you kinda have to pop it off one by one until the cap comes off.


9) Once you get the cap off, you can now see your control chip.  Unhook any plug and you'll end up with this:


10) Now you're ready to take the control chip off the new steering wheel.  The control chip on the new steering wheel is on the steering wheel part and NOT the air bag.

So on the new steering wheel, you'll see a few screws all around it.  First you have to remove the two black screws holding down the chrome bezel with a T20 torx bit.


11)  Then flip the steering wheel over, there's an additional 2 screws on the back.  You can use the T20 torx bit for removing those screws and every other screws from here on out.


12) Once you remove all 4 screws holding down the chrome bezel, you should be able to just pop it off and unhook the two control plugs from it.  There should be a green plug on one side and a black plug on the other.

13) After removing the chrome bezel completely, now you can remove the pressure plate.  There's three screws you'll need to remove and a black screw holding down the brown ground wire.


14) After you removed the pressure plate, you'll see a black plastic piece.  Pop this off, behind it is the new control chip.


15) Remove the cap and you'll see the new control chip:


remove this chip:


16) Now, you can see the difference between the new chip and old chip.
Make note of how the big brown plug is connected to the new chip, but there's no brown plug on the old chip.


17) You need to go back to the old air bag and remove the brown plug from it:


18)  Connect the black plug on the other end of the big brown plug to your old control chip:



Make note of how it should connect back.  There's numbering on there.  This picture shows you how to hook it up:


19) Now there's two plugs on the old chip with yellow wires.  You'll need to hack these plugs up a little bit in order to get your horn to work.  The first thing you need to do is get a little super thin flat head screwdriver and push down on the metal pieces on the opening of the plug:


After you push it down on one side, flip the plug over and push down on the metal on the center opening on the other side as well.


If done correctly, the plug will just slide off and look like this:


20) After you remove the yellow wires from the plug, here's what you can do to avoid having to do any soldering.  Take a needle nose plier and flatten the metal ends like this:


You should end up with these flaps.  Just cut the flaps off with some wire cutters.


21) Once you cut off the flaps, you can take the needle nose plier and crimp the metal ends in half to make it look like this:





22)  Make sure each of your yellow wires with the modified ends can plug into this slot here:


23) Now you wire up the yellow wires like so:


24) After you hook up the yellow wires, fold them over 90 degrees and make sure they don't touch each other.  I put electrical tape over them to make sure they stayed in place.

25) Now, plug the control chip into the black plastic backing piece.  I popped off some of the paddle shifter wiring to make sure it connects to my control chip, but I douldn't figure out how to get the paddle shifters working, so I gave up.  Maybe someone can figure this out later.

I ended up using more electrical tape to cover the control chip because the cap won't fit back on.  It's not a big deal since you'll pin it between the steering wheel once you screw it down anyways:


26) After that, you can re-assemble everything back.  Put the black plastic piece back on the steering wheel and assemble it with the pressure plate.  Make sure you run all the plugs and wires through the middle.  You don't want any wires between the pressure plate because you need it to spring up and down for the horn to work.  And don't forget to screw the brown ground wire back on as well.

27)  Now you're ready to put the chrome bezel back.  The two black plugs will need to be plugged back.  Please make sure that you plug the black plugs back into the right spot.  These plugs have to criss cross each other when you connect them.  I made the mistake of not doing this, and none of the controls worked.

Also note that one side will plug right in, while the other side, you'll have to cut off the bump on it to make it plug in.

28) Lastly, put everything back and test out to see if everything works.  Make sure you disconnect the battery each time before you remove the air bag.  Also, don't tighten everything down until you make sure that your wiring works.

29) Pro-tip, make sure you tighten the negative on your car battery very well before turning on your car to test the steering wheel.  I made the mistake of not tightening it well and thought my battery died lol.  Just kidding, this is not a pro-tip, I was just not thinking straight.

The End:

2 comments:

Bowie Tran said...

Impressive write up

Ziyad Hariri said...

Hi Mate, What an awesome article and write-up! I stayed up until 3am last night trying to figure out why my new steering wheel wouldn't work on my pre-facelift C250 and I think you have answered my question. One thing I wanted to ask you is if everything on your new steering wheel worked? including the steering lights and paddle shifters and did you have to also swap your clock-spring to the one from the new (face-lift) model? Thanks

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