Tuesday, February 28, 2012

Anh-Tuan's LS with an identity crisis.

A small accident left Anh-Tuan's LS needing some body work and paint to the rear end. Seemed like the best time to actually get a long overdue conversion and overhaul. After creating the front bumper to encompass the styles of the LS430 the only logical change to the rear end was the addition of the integrated LS460 exhaust tips. The LS was also in dire need of a complete paint job and Exotics came through to take on the task at hand and WOW is all we can say. 






The LS got a fresh new coat of pure VIP blackness and looks absolutely fresh. Car still needs to be taken back for a buff and polish after the clear cures completely but results are speechless. Deep black, silky smooth and the exhaust tips were mounted without any issues. The only concern we had was when cutting into the Wald Rear lip to integrate the LS460 tips, but Exotics did a seamless job in executing this. Brackets were made to hold the tips in place and well pics speak for itself.





Tuesday, February 14, 2012

GS with LS460 Bumper & Exhaust Tips.

After the last custom bumper build with Anh-Tuan for his LS I thought I'd never do another one. Well almost two years later and another one had to be done. I've always disliked the rear bumper of the GS, it just didn't seem to flow with the car. I always thought the angle for the slope from the wheel well to the ends of the exhaust was too steep. The lines of the LS460 and the embedded tips were something I thought would flow really well with the body of the GS. Chris Ty's car was the first that I've seen with embedded LS460 tips on his Junction Produce Bumper and has been a great inspiration. I've been meaning to do this for months now and finally got a break to work on it for a bit. After measuring the LS460 bumper I was surprised to find that the width to be very close to the width of the GS bumper and so the LS460 bumper was ordered and it began. I tried to document this process as best I can. Feel free to leave any comments or queries they are greatly appreciated.

The GS and LS460 bumper side by side.


LS460 bumper cut and overlaying the GS bumper


After more measurement for how tall I wanted the bumper to be I zip tied them in place the sides needed to be extended about an inch. After getting donor piece from the old bumper the LS bumper was extended and zipped tied in place and everything was ready to be fused together. I wanted to try plastic welding everything together but I was being impatient at this point and couldn't wait for everything to come in so I used  the Lord Fusor 100EZ  instead.






After fusing everything together 3M filler was used to smooth everything out.


After sanding and sanding and sanding some more I realized I sand way too much off. Which inevitably means I have to refill and re-sand. I'm getting the hang of it though. This process took me the longest, to smooth everything out and get the lines, dips and dents as close to factory looking as possible. 


Ready to be primed for the first time.


Primed



Priming the bumper showed a lot of faults in the bumper which needed to be addressed, this just means more sanding. I had left the tow hook covers on the bumper to give it more of a factory look but after putting them in I realized it didn't sit flush so I ended up just fusing and filling that in. This meant more sanding. At this point I really hate the smell of fusor and filler.

Here it is primed again after filling in the tow hook spots


Guide coat put on for final blocking and then paint.



Had cracked my front lip so decided to fix that and have the bumper painted as well. 
Before


After.



While the paint was going on I wanted to paint the inside of the LS460 tips as well. I wanted to just accent the outside trim of the tips more and painting the insides black seemed like the best way to go about this.
Before.


After.


And all put together



Test fit. 



This has taken me about a month to do working primarily on the weekends. I'm sure there are other ways to go about this but this is not what I do. I'm primarily an IT person. There is no way I could have done this without the help of my friends at The Body Shop in Garner, NC. Chet Massey for being patient with me, teaching me and fine tuning the body lines for me. Jeremy Clack for painting my bumpers and doing an awesome job on it. I would like to thank both of them for letting me use the shop and especially for their guidance and knowledge through this build.  

Will post more pictures once its all cleaned up and chrome stripping etc put back on.


Thursday, February 2, 2012

IS 250/350 Ballast retrofit.

Recently the ballast on my IS 350 went out. The only fix is a) get a used ballast or b) get the whole headlight assembly from Lexus. Last I checked Lexus did not sell just the ballast themselves, Lexus's fix is to change the whole assembly. I didn't really want to pay the exuberant cost of getting a whole new headlight just for the ballast so went ahead and tried changing the HID’s from a D4 to a D2 bulb and retrofit an aftermarket ballast. Excuse the quality of the pics, camera phone pics. 

First step take headlight out:



This image shows the wiring on the stock headlight. Getting the ballast off is pretty self explanatory. Get the brackets on top of the ballast off and remove the 4 screws for the ballast.



The ballast shows two sets of wires the blue and dark grey wires are power for the ballast and under the mesh braid looking protector are red and white wires which power the bulb.



I used 9006 style connectors male and female to complete my connections. You can use whatever I just had these. 

You will see the rubber grommet where the blue and dark grey wire goes to power the ballast. Cut these and I connected these to a 9006 male connector blue to red and dark grey to black.








Reroute the red and white wire that power the bulb out of the housing by drilling two holes enough for the wires to slide out from inside the housing. I connected those to a female end of a 9006 style connector. Red to red and white to black.



On the after market ballast I cut the ends of the wire that is used to power the bulb and replaced the connectors with a male 9006 style connector. Red to red and black to black.

Now reassemble the headlight. I put the stock ballast in its original position to seal it back up properly, I used some RTV around the holes that were made to reroute wires out of the housing. Everything was soldered and heat shrink was used on all the joints and just for added security used electric tape to go over all the joints. 



Don’t have any pics of the complete assembly with the ballast but I just zip tied the ballast to the bottom of the headlight housing enough to where it was pretty secure there.

Of course change the bulb out, D4 to D2. Put your headlight back, connect your wiring harness and you are good to go. 


Thursday, January 19, 2012

Jigu's 335i






Jigu has always been a fan of the BMW 3 series. His quest for an E46 M3 earlier in 2011 lead him to this find. An 07 BMW 335i, Montego Blue with the Cinnamon interior. The first mod that was addressed was suspensions. To lower the ride we went with D2 coilovers. Once suspensions were addressed next came the wheels. With all wheel orders taking anywhere from 10 to 12 weeks and Jigu being as impatient as he is 19" 9.5/10.5 Varrstoen ES2.2.2 were matched up with the car. The rear fenders were pulled and rolled to accommodate Jigu's exuberant driving habits. Import Motor Werks was very instrumental in the stance of this car and accommodated the numerous times we've had to drop it and raise it along with the multiple alignments that needed to be done.

For now the car sits mean and drive-ability is still fully viable to meet Jigu's needs. This car is far from done, a budding new comer in the scene that definitely promises more.


Make               : BMW
Model              : 335i
Year                : 2007 
Wheels            : Varrstoen ES 2.2.2. 19 x 9.5 (F) & 19 x 10.5 (R)
Suspensions   : D2 Coilovers
Other Mods     : 6000K Low beams, 6000k High beams, 3000k Fog Lights & ceramic tint.



Tuesday, December 27, 2011

Anh-Tuan's LS400










After becoming a father Anh-Tuan Tran sold his 2 door Lexus SC300 to get a more family oriented vehicle. This is where the LS400 came into the picture, already black on black and endless possibilities to go VIP. We loved the car and wanted to give justice to the VIP scene where the LS holds a special place. 


To achieve the stance D2 coilovers were installed and some Junction Produce Scara’s were mounted initially. Although there are plenty of options for body kits and lip kits for the LS400 Anh-Tuan fell in love with how the 04-06 LS430bumper flowed, particularly the fog lights. So a custom bumper was in order. Matting the bottom half of the LS430 to the top half of the LS400 was the only way to ensure fitment. A detailed write up on the process is documented in our DIY / Tutorial section. After the front bumper was created, the sides and the rear bumper needed a face lift to flow with the slick front bumper. The Wald side skirts and rear lip kit flowed nicely with the front. Fitment was spot on and after test fitting everything it went in for paint. The two tone paint scheme the LS came with was ditched and an all black LS emerged. The result speaks for itself. 


The interior is adorned with junction produce accessories like the Junction Produce neck pads, black kintuna knots, black fusa and rear curtains to compliment the Recaro seats his son is encompassed in. VIP baby carrier!

Anh-Tuan was always a fan of the Leon Hardiritt Beil’s and although the Scara’s were a great set of wheels, it was time for more aggressive offsets and so Beil’s were ordered. As it sits now, the static ride’s killer combo of deep dish wheels, the smooth lines of the custom front bumper and the Wald kit brings out the elegance and sophistication of this ride. Stay tuned for more updates on this ride because there is more in store for this Black Knight.




Make     : Lexus
Model    : LS400
Year       : 1998 
Wheels : Leon Hardiritt Beils 19 x 9 (F) & 19 x 10 (R)
Suspensions: D2 Coilovers
Other Mods: Custom front bumper, Wald side skirts and rear bumper, 6000K Low beams, 3000k Fog Lights, Wood Grain Steering wheel, Pioneer Navigation unit, Junction Produce aesthetic interior accessories and much more to come...